Wide process adaptability: The cold chip blade process is applied to the grooving of pipes made of various metal materials. Regardless of the different carbon steels, stainless steels, nickel-based alloy steels, titanium alloys, heat-resistant steels, low-temperature steels, etc., efficient processing can be achieved, and the material of the pipe itself will not be affected after processing. .
High processing ability: Regardless of the groove shape, efficient operation can be achieved, such as I-type, U-type, X-type, V-type, double V-type, double V-type U-type and internal groove. Fully automatic machining, including but not limited to the following grooving shapes:
High Machining Precision: The servo motors in the X and Y axes of the feeding system are driven by high-precision planetary gearboxes, driving the machine's power head for the grooves and the tool holder skid, to complete the X and Y axis connection, the whole machining process, as well as the rotation of the cutting head. High-speed spindle rotation (Z-axis) ensures automatic advancement and retraction, ensuring extremely high grooving accuracy;
Intelligent machining: Using the CNC control system combined with the graphic grooving database developed by our company's R&D department, the operator only needs to select the groove image to be machined and enter parameters such as pipe wall thickness, groove angle, R angle, blunt edge or internal slope, and the system will automatically generate the G-processing code to automatically convert the groove shape into the machining code. In this way, the operator only needs to select the machining schedule and enter the groove parameters. No professional programming is required, and you can learn quickly.
High processing efficiency: Regardless of the pipe wall thickness and groove shape, one-click start and fully automatic processing can be completed. The grooving process requires no intermediate stop, tool change, or manual intervention, and the overall efficiency is> 1000 inches/day.
Traceability of the processing process: The system has a large memory capacity and can store more than 200 sets of processing process memory. Existing processes can be called directly during processing, or machining data can be imported and exported via a U disk or transferred via the standard OPC/OPC UA protocol.
Process Monitoring: The whole grooving process can be dynamically displayed on the display screen, and the grooving status can be observed at any time, such as real-time machining position coordinates, completed machining volume, and pending machining volume.
Low cost of use: It can use the standard machine-clamp carbide steel blade commonly used in the market without special customization, and it can be purchased in bulk at a low price.